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DataSafe HX Battery Range Summary

The DataSafe® HX Top Terminal Batteries from EnerSys are a range of Valve Regulated Lead Acid (VRLA) batteries designed for Information Technology (IT) and Uninterruptible Power Supply (UPS) applications.

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The DataSafe® HX Top Terminal Batteries from EnerSys are a range of Valve Regulated Lead Acid (VRLA) batteries designed for Information Technology (IT) and Uninterruptible Power Supply (UPS) applications. Available in 6 V and 12 V blocks from 4.8 to 123 Ah, they combine high reliability and long service life with a compact footprint, providing a dependable reserve-power source for protecting critical systems.

Overview

DataSafe HX top terminal batteries bring together a set of design features that maximize reliability while delivering strong performance and excellent service life. Their gas-recombination VRLA chemistry keeps gas evolution to a minimum, so they can be installed in cabinets or on stands—in offices or close to the equipment they protect—letting sites make the most of available space while lowering storage and maintenance costs. The result is high performance in less space than conventional standby power batteries.

Features and benefits

  • Flame-retardant case and cover (UL94) meeting UL1778.
  • Self-resealing, flame-arresting vents.
  • Hermetically sealed containers and covers for leak resistance across the life of the product.
  • Absorbed Glass Mat (AGM) separators that fully absorb the electrolyte.
  • High-performance brass threaded receptacle, bolt terminal, or faston terminals.
  • Increased energy density.
  • Computer-optimized electrochemistry for higher power output down to the 15-minute rate at 1.67 volts per cell (VPC).
  • 100% initial battery capacity.
  • Classified as non-spillable.

Construction

  • High-conductivity terminals — brass insert with threaded receptacle (12HX80–12HX540), bolt terminal (12HX80-FR–HX150-FR), or faston tabs (HX25-FR–HX150-FR) for maximum conductivity and easy installation.
  • High-integrity terminal seal — compression grommet (12HX205-FR–12HX540-FR) or dual welded/epoxy seal (12HX25-FR–12HX150-FR) designed for long life.
  • Pressure relief — self-resealing, flame-arresting vents with a low-pressure non-return valve that prevents atmospheric oxygen from entering the cell.
  • Rugged positive plates — high-performance grids designed to resist corrosion and prolong active life.
  • Balanced negative plates — tuned for optimum recombination efficiency.
  • Tough cell containers — thick-wall plastic that resists shock and vibration, with flame-retardant material as the standard offering.
  • Separators — low-resistance microporous Absorbed Glass Mat (AGM) that holds the electrolyte.

Electrical specifications

Battery model Voltage (V) Nominal capacity — 8 hr rate to 1.75 Vpc (Ah) Watts/cell — 15 min rate to 1.67 Vpc Short-circuit current (A) Internal resistance (mΩ)
12HX25-FR 12 4.8 23 300 16.5
12HX35-FR 12 7.9 36 500 13.2
6HX50-FR 6 12 54 720 6.1
12HX50-FR 12 12 54 720 12.2
12HX80-FR 12 18 80 1000 8.5
12HX100-FR 12 26 104 1500 7.1
12HX135B-FR 12 31 136 1800 5.6
12HX135R-FR 12 31 136 1800 5.6
12HX150-FR 12 38 160 2400 5.0
12HX205-FR 12 43 206 2775 4.5
12HX300-FR 12 71 284 3175 3.9
12HX330-FR 12 83 336 3700 3.4
12HX400-FR 12 94 381 4225 3.0
12HX505-FR 12 119 506 4510 2.8
12HX540-FR 12 123 540 4775 2.6

Internal resistance values are for reference only and are not intended to represent an ohmic value or baseline measurement.

Physical specifications

Battery model Length Width Overall height (incl. terminal) Typical weight Layout Terminals
12HX25-FR 3.5 in (90 mm) 2.8 in (70 mm) 4.2 in (107 mm) 4.4 lb (2.0 kg) 1 A/B
12HX35-FR 5.9 in (151 mm) 2.6 in (65 mm) 3.9 in (100 mm) 6.1 lb (2.8 kg) 3 A/B
6HX50-FR 5.9 in (151 mm) 2.0 in (50 mm) 3.9 in (99 mm) 4.7 lb (2.1 kg) 1 A/B
12HX50-FR 6.0 in (152 mm) 3.9 in (99 mm) 3.9 in (99 mm) 9.1 lb (4.1 kg) 3 A/B
12HX80-FR 7.1 in (181 mm) 3.0 in (76 mm) 6.6 in (167 mm) 14.0 lb (6.4 kg) 2 C/E
12HX100-FR 6.5 in (166 mm) 4.9 in (125 mm) 6.9 in (175 mm) 22.0 lb (10.0 kg) 2 C/E
12HX135B-FR 7.8 in (198 mm) 5.1 in (130 mm) 7.1 in (180 mm) 26.0 lb (11.8 kg) 1 F
12HX135R-FR 7.7 in (196 mm) 5.1 in (130 mm) 6.7 in (169 mm) 26.0 lb (11.8 kg) 1 C
12HX150-FR 7.8 in (197 mm) 6.5 in (165 mm) 6.7 in (170 mm) 32.0 lb (14.5 kg) 2 D/F
12HX205-FR 8.9 in (226 mm) 5.5 in (140 mm) 8.1 in (206 mm) 43.0 lb (19.5 kg) 1 D
12HX300-FR 10.2 in (259 mm) 6.9 in (175 mm) 8.2 in (208 mm) 60.0 lb (27.2 kg) 1 D
12HX330-FR 11.8 in (300 mm) 6.8 in (173 mm) 8.4 in (213 mm) 71.0 lb (32.2 kg) 1 D
12HX400-FR 13.3 in (338 mm) 6.8 in (173 mm) 8.3 in (211 mm) 80.0 lb (36.3 kg) 1 D
12HX505-FR 13.3 in (338 mm) 6.8 in (173 mm) 10.7 in (272 mm) 103.0 lb (46.7 kg) 1 D
12HX540-FR 13.3 in (338 mm) 6.8 in (173 mm) 10.7 in (272 mm) 106.0 lb (48.1 kg) 1 D

All dimensions are given at +/-0.08 in (2 mm) and include the terminal.

Electrolyte (1.300 SG)

Battery model Volume Weight
12HX25-FR 0.066 gal (0.250 L) 0.715 lb (0.324 kg)
12HX35-FR 0.102 gal (0.386 L) 1.10 lb (0.501 kg)
6HX50-FR 0.070 gal (0.265 L) 0.76 lb (0.344 kg)
12HX50-FR 0.133 gal (0.503 L) 1.44 lb (0.653 kg)
12HX80-FR 0.250 gal (0.946 L) 2.71 lb (1.23 kg)
12HX100-FR 0.375 gal (1.42 L) 4.06 lb (1.84 kg)
12HX135B-FR 0.438 gal (1.66 L) 4.74 lb (2.15 kg)
12HX135R-FR 0.438 gal (1.66 L) 4.74 lb (2.15 kg)
12HX150-FR 0.570 gal (2.16 L) 6.17 lb (2.80 kg)
12HX205-FR 0.700 gal (2.65 L) 7.58 lb (3.44 kg)
12HX300-FR 1.11 gal (4.20 L) 12.02 lb (5.45 kg)
12HX330-FR 1.25 gal (4.73 L) 13.54 lb (6.14 kg)
12HX400-FR 1.33 gal (5.03 L) 14.40 lb (6.53 kg)
12HX505-FR 1.66 gal (6.28 L) 17.98 lb (8.15 kg)
12HX540-FR 1.70 gal (6.44 L) 18.41 lb (8.35 kg)

Constant power discharge to 1.67 Vpc at 77 °F (25 °C)

Watts per cell available over the listed standby times (minutes):

Battery model 5 min 10 min 15 min 20 min 30 min 45 min 60 min
12HX25-FR 50 32 23 19 13 10 8
12HX35-FR 74 48 36 29 21 15 12
6HX50-FR 113 73 54 44 32 23 18
12HX50-FR 113 73 54 44 32 23 18
12HX80-FR 156 105 80 65 47 34 27
12HX100-FR 197 135 104 84 63 46 37
12HX135-FR 260 177 136 111 82 60 47
12HX150-FR 299 209 161 131 97 71 57
12HX205-FR 412 274 206 164 119 85 67
12HX300-FR 558 373 284 231 174 128 102
12HX330-FR 637 435 336 276 206 150 120
12HX400-FR 722 498 381 313 232 170 136
12HX505-FR 877 653 506 412 301 218 173
12HX540-FR 931 691 540 444 326 236 186

Full constant-power discharge tables are also published at end voltages of 1.60, 1.63, 1.65, 1.70, and 1.75 Vpc. Rates are subject to change without notice.

Installation and operation

  • Normal operating temperature range: 12HX25-FR–12HX150-FR: −4 °F (−20 °C) to 122 °F (50 °C); 12HX205-FR–12HX540-FR: −22 °F (−30 °C) to 122 °F (50 °C).
  • Float charging voltage: 2.25–2.28 volts per cell at 77 °F (25 °C).
  • Charging current: can be safely recharged at high current rates.
  • Storage time: up to six months at 77 °F (25 °C) before a freshening charge is required; this interval shortens at higher temperatures.

Torque specifications

  • M5 receptacle: 31 in-lbs (3.5 Nm) ±5%.
  • M6 receptacle (12HX150-FR): 44 in-lbs (5 Nm) ±5%.
  • M6 receptacle (12HX205-FR–12HX540-FR): 60 in-lbs (6.8 Nm) ±5%.
  • M5 bolt: 40 in-lbs (4.5 Nm) ±5%.
  • M6 bolt: 58 in-lbs (6.5 Nm) ±5%.

Standards and approvals

  • UL listed — File No. MH16464 (12HX25-FR–12HX150-FR) or MH12544 (12HX205–12HX540).
  • Manufactured under management systems certified to ISO 9001:2008 and ISO 14001:2004.
  • Approved for shipping as non-hazardous, non-spillable per IATA Special Provision A67 and 49 CFR.

Cabinets and racks

DataSafe HX top terminal 12 V batteries can be housed in matching seismic-rated cabinets and racks. The battery cabinets are certified to UBC Zone 4 under the 2012 International Building Code (IBC) and 2013 California Building Code (CBC), Seismic Design Category with Ss = 2.0 and Importance Factor 1.5, at or below grade (cabinet data sheet AM-DSCAB-RS). Cabinet accessories and inter-unit/inter-tier connections are included in cabinet pricing, sized at the 15-minute discharge rate to 1.67 VPC end voltage.

The battery racks are available in non-seismic as well as UBC Zone 4 configurations, at or below grade, with data sheets by model. Rack accessories vary by site application and are quoted and sold separately once the system is sized.

Battery model Zone 0 data sheet Zone 4 data sheet
12HX205-FR US-UAAx-RK US-UJAx-RK
12HX300-FR US-UABx-RK US-UJBx-RK
12HX330-FR US-UACx-RK US-UJCx-RK
12HX400-FR US-UADx-RK US-UJDx-RK
12HX505-FR / 12HX540-FR US-UAEx-RK US-UJEx-RK

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